SMCD MD Synthetic Mono Crystalline Diamond Dies

MN offers diamond drawing dies with synthetic single crystal diamond blanks for drawing ferrous and non-ferrous wires from 0.020 to 0.600 mm.
Larger SMCD MD Mono die sizes are available upon request

Synthetic Mono crystalline Diamond (SMCD) wire drawing die

Man-made diamond

Synthetic single crystal diamonds, also called synthetic mono crystal diamond, and abbreviated as SMCD, SSCD, MCD, or AD are man-made diamonds manufactured under controlled conditions and are free from inclusions and cracks. These tightly controlled quality aspects lead to a more predictable and constant die performance than that of a natural diamond die.

MN offers diamond drawing dies with synthetic single crystal diamond blanks for drawing ferrous and non-ferrous wires from 0.020 to 0.600 mm. Larger sizes are available upon request.

The SSCD blanks that MN uses are all <111> oriented. The result is a close-to-round wear pattern for each die, a quality aspect that previously could only be obtained in small natural diamond dies,The SMCD is suitable for the same applications as natural diamond dies

Blank dimensions of SSCD drawing dies are more consistent than natural diamond blanks, ensuring more predictable recut performance than natural diamond drawing dies.

Hole size range·	Physical properties·	KEY FEATURES·	BENEFITS·
From 0.020mm to 0.600mm	Hardness 50-100 Gpa· Thermal conductivity 600-2200 W/Mk· Transverse rupture strength 2,0 Gpa	111-oriented diamonds· Predictable wear shape· Predictable maximum recut size· High-temperature resistant· Ultra-high accuracy dies available	Ideal for fine and super fine wires· Low surface friction· Smooth wire surface· Inventory programs available

Applicability and Product Use

Synthetic single crystal diamond has essentially the same material properties as natural diamond; therefore, SSCD diamonds can be used as an alternative to all applications where natural diamond is used.

SMCD dies are frequently used for drawing:

· Bonding wire (gold, copper, aluminum)

· Medical wire

· Stainless steel wire

· Copper wire

· EDM wire

· Special alloy and high-performance alloy wire

· Precious metal wire

· Various other ferrous and non-ferrous metal wire types

Synthetic Mono crystal diamond can be chosen as a raw material for the following products :

· Wire drawing dies

· Bunching, Stranding and Compacting dies

· Shaped wire drawing dies

· Extrusion tools

· Burnishing dies

Product	Diameter	Diameter	Thickness	Thickness	Die size	Die size
Element 6	mm	inches	mm	inches	mm	inches
MD111/06	0.60	0.024	0.60	0.024	0.020-0.050	0.0007-0.0019
MD111/07	0.70	0.028	0.70	0.028	0.051-0.100	0.0020-0.0039
MD111/08	0.80	0.031	0.80	0.031	0.101-0.200	0.0040-0.0078
MD111/09	0.90	0.035	0.90	0.035	0.201-0.300	0.0079-0.0118
MD111/10	1.00	0.039	1.00	0.039	0.301-0.400	0.0119-0.0157
MD111/11	1.10	0.043	1.10	0.043	0.301-0.400	0.0119-0.0157
MD111/12	1.20	0.047	1.20	0.047	0.401-0.500	0.0158-0.0196
MD111/13	1.30	0.051	1.30	0.051	0.401-0.500	0.0158-0.0196
MD111/14	1.40	0.055	1.40	0.055	0.501-0.600	0.0197-0.0236

Synthetic Single Crystalline Diamond (SSCD) Wire Drawing Die

Man-made diamond

Hole size range· from 0.020mm to 0.600mm

Physical properties· Hardness 50-100 Gpa· Thermal conductivity 600-2200 W/Mk· Transverse rupture strength 2,0 Gpa

KEY FEATURES· 111-oriented diamonds· Predictable wear shape· Predictable maximum recut size· High-temperature resistant· Ultra-high accuracy dies available

BENEFITS· Ideal for fine and super fine wires· Low surface friction· Smooth wire surface· Inventory programs available

Applicability and Product Use

Synthetic single crystal diamond has essentially the same material properties as natural diamond; therefore, SSCD diamonds can be used as an alternative to all applications where natural diamond is used.

SSCD dies are frequently used for drawing:

· Bonding wire (gold, copper, aluminum)

· Medical wire

· Stainless steel wire

· Copper wire

· EDM wire

· Special alloy and high-performance alloy wire

· Precious metal wire

· Various other ferrous and non-ferrous metal wire types

Synthetic single crystal diamond can be chosen as a raw material for the following products :

· Wire drawing dies

· Bunching, Stranding and Compacting dies

· Shaped wire drawing dies

· Extrusion tools

· Burnishing dies